THE HISTORY BEHIND INDUSTRY 4.0

DEFINITION

• The fourth industrial revolution takes the automation of manufacturing processes to a new level by introducing customized and flexible mass production technologies.

• This means that machines will operate independently, or cooperate with humans in creating a customer-oriented production field that constantly works on maintaining itself. The machine rather becomes an independent entity that is able to collect data, analyse it, and advise upon it.

• This becomes possible by introducing self-optimization, self-cognition, and self-customization into the industry. The manufacturers will be able to communicate with computers rather than operate them. The rapid changes in the information and communication technologies (ICT) have broken the boundaries between virtual reality and the real world. The idea behind Industry 4.0 is to create a social network where machines can communicate with each other, called the Internet of Things (IoT) and with people, called the Internet of People (IoP).

• This way, machines can communicate with each other and with the manufacturers to create what we now call a cyber-physical production system (CPPS). All of this helps industries integrate the real world into a virtual one and enable machines to collect live data, analyse them, and even make

How will machines communicate?

System Dashboard

System Dashboard

 System Users

• Production Department   

– Real Time Production Tracking.

– Production Report(Shift Wise,Hourly,Daily,Monthly,Yearly).

– Hourly Production Graph.

– OEE- Overall Equipment Efficiency.

– Targeted,Completed and Pending Production Real Time View.

– Machine Down Time and Up Time Report.

– Alert on machine ideal state without any system alarm generated.

– Real time Dashboard to Monitor overall Production.

– Pi Chart and Bar Chart Graphical Representation of Real Time Production.

• Quality Department   

   – Real Time Quality Tracking.

– Quality Report(Shift Wise,Hourly,Daily,Monthly,Yearly).

– Pass and Fail Production Report

– Machine Down Time and Up Time Report.

–  All Alert on Quality Issues .

– Real time Dashboard to Monitor overall Quality..

• Maintenance Department     

   – Alarm History

– Equipment Life(PLC Battery,    LT Calibration)

– All Maintenance related Alarms.

• Safety Department

– All Security Related Sensor report.

– All security related Bypass Alerts.

Client Live progress Report.

 Our Clients